Projects

Jelly

jellyBot : Rolley (the second prototype)

Ok, so the proof of concept I worked on back in October looked awesome, but it couldn’t really move on its own… and there were a couple of reasons why: I had mounted standard servos on the drive shaft instead of the continuous rotation type. I found out you need more than a breadth of 180 degrees to make a rack and pinion move far enough to do anything useful! Also, my drive shaft needed some roller bearings to tension the rack down onto the pinion in order to stop all the slippage. Since both of these things involve the mount of the motors specifically, I took the time to completely redesign that whole part to be more solid in general… after all, it is the very core of the robot- therefore the most important part! Tighter tolerances = happy jelly. So what I ended up making was a set of brackets that both…

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Robot Army : Final Stretch

There was an old woman who lived in a shoe… who had so many deltas she didn’t know what to do. So she put them in boxes and shipped them away, to twelve different countries so they could revolt and take over the world one day… hehe. We’ve shipped about 150 kits at this point. The poor printer has been running at a minimum of ten hours ever single day for the past six months and I’m starting to feel like I should buy it a drink or something. I estimate we should be sending the last troops out to their perspective families within the next 2-3 weeks. That means this whole Kickstarter process from the brainstorming of the campaign all the way to the end has taken one whole year: November to November ( ! ). The eBook : The final thing I need to do once all is said and…

Jelly

jellyBot : Racky All in one Piece

This weekend I started printing the newly redesigned pieces for my jellyfish robot. I got about 90% finished by Sunday, but not enough was intact to start testing out whether or not the design will move like it should. Yesterday, I scraped together the short end pieces leftover from old roles of filament to finish printing the rest of the tiny arms for Racky. Now that I’ve added a slight curve to the length in addition to the U joint at one end, it was a pain deciding how to print the piece without ended up with a pile of pelvic fur. I had to position it rocketing off the build plate with some support material, which had a 50% success rate, (which sucked as I was nearly out of yellow). In spite of the failed attempts, I got them all done… just in the knick of filament : Once these small arms were added to the body, I needed to come up with a…

Jelly

My New jellyBot Prototype, Racky

  About a year ago I started building a robotic jellyfish inspired by Festo’s submergible AquaJelly. I was just beginning to figure out how to get the thing moving when I got sidetracked with the prospect of launching a Kickstarter campaign and dropped the project cold. During this whole long year while I’ve been fulfilling the said Kickstarter, this poor jelly prototype (“Boney”) has watched silently from a distant shelf in the workroom, begging me to pick it up again. Finally this weekend I was able to spend some time giving the old parts a makeover… in yellow. I added a nice gentle curve to the moving pieces, taking after the design of its cousins, the delta robots : Last year I decided to use a rack and pinion to get the parts to move in leu of Festo’s fancy linear actuator that they showcase in their model. Never having used, let alone designed a working rack…

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Robot Army : Shipping at Last

Much to my dismay… I woke up last week to find that it was September. While I struggle to remember where the summer went, I think I’ll make myself a cup of chai and recap whats been going on in the past month or so. The most exciting thing to take place was our dry run at SYN Shop. We invited a small number of people who preordered kits back in February to be the first to pick up their newly adopted robots in exchange for testing out our instructions. Everything went smoothy, however I’m still sitting here editing the instructions… and I’m tired of looking at them. ::shakes fist:: As much as I thought I had boiled down the steps… I need to expand several of them out even more to make absolute sure that people can’t skip or misread them. It’s taxing >.< I definitely need to do a…

DefCon Projects

DefCon 22

Sunday evening I collapsed on the couch with a nice big glass of red wine after having unloaded the very last of our stuff back into the house… thankful that I’m alive, in one piece, and that nothing critical went wrong this weekend. I have more awesome memories for the grey squishy hard drive. Here are the highlights on a few of my experiences : Our Kids’ Second Big Recital >.< DELTAS! They were there! This being our second time attending the con, we wanted to participate by bringing our own taste to the medicine. Friday night during the event of random fun and mischief, we had a nice dark sliver of space to set up all of our babies in. The best part being that we didn’t have any rules or restrictions for the space we were showing in like at Maker Faire. We could pretty much do anything we wanted; our own cooler filled with…

DefCon Projects

The Road to DefCon 22

It’s that special time of year again (already!?). Summer is swiftly coming to a close and I’m stupid busy planning for that infamous weekend of mayhem known as DefCon. This conference is a good opportunity to learn something new while also bringing your own flavor to the stew. Here are a few ways I’m getting involved (and you can too!) : The Darknet Project Last year Jeff’s friend, Smitty, started a new type of competition called the Darknet Project, loosely based on the novel, Daemon. This event is a live RPG meant to lead you around the convention following clues, learning new skills in order to solve puzzles and ultimately progressing a quest line. Due to chance, he recruited me to develop his brand and make a bunch of spiffy propaganda to help promote the project. Long story short, the contest is going to span more this year and we had a larger budget for visual stuffs. So far…

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Robot Army : Brains!

Ok, I feel warm and fluffy right now… in a nostalgic sense. Our brain boards just came in the mail this morning from OSH Park. This was one of the last big checklist items that we were waiting on. The box contained over 300 little hexagons and deceptively weighed more than I was expecting. As I opened it and laid the sheets of royal purple and gold across the table I relived the memory of sitting at SYN Shop sometime last summer when I drew this : This was the first brain sketch. It would be the fourth board I ever designed in Eagle, and the very first I would ever send away to have professionally fabricated : Since then Mark, with all of his engineering prowess, has taken over the task and made an even better brain for the deltas. It’s taken us five revisions to get it just right… Along the…

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Robot Army : The Church of Delta

So, it’s been a little while since my last update on fulfillment. Honestly, nothing exciting is happening. Things are getting fulfilled. Though it feels like we are barely inching along, the truth as that every couple of weeks we’re making huge strides. We have everything done with the exception of brain boards and parts. Production of parts is going slowly because we’ve turned away a lot of help that’s been offered in the task of printing them. Mark and I stubbornly feel more comfortable maintaining the quality ourselves… and as for the brain boards… well, they haven’t arrived yet. Soon. I’ll be honest though. I’m anxious to play with the brood again. Mark and I hardly got any development in before May, and haven’t done a thing sense. We slave away every day pushing pieces into bags, counting, sealing… and all of this taking place with the deltas watching silently…

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Robot Army : Production Mode + Lime Light

Mark and I are FACTORY Now that the hype and excitement of Maker Faire has passed, we’ve buckled down and gone headlong into Fulfillment mode. Last week we started bagging things, like steel balls and hardware : The acrylic base pieces are in a cue to be fabricated, and our Rev. E brain boards will be sent in sometime this week once we verify that these- yes THESE are the final rendition to be included in the kit. Our friend Andrew from SYN Shop is also helping us mass produce our parts on his fleet of 3D printers. The production of the robot parts is what will potentially push shipment back the most. Luckily though, Andrew also taught us how to make use of our second extruder so that we can print the same amount of parts in half the time. Since we’re getting twice as many parts in a day as we…